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Cost reduction method for can manufacturing processing into sheet metal using VA and VE.

Cost reduction method for can manufacturing processing into sheet metal using VA and VE.

The method for cost-reducing the canning structure unit to a sheet metal structure using VA and VE involves utilizing bending structures to enhance rigidity.

This is one method for cost-reduction design when using structural steel materials for canning processing frames and supports, maintaining strength through VA and VE based on specifications while preserving the same shape through sheet metal processing. The key point is to construct equivalent shapes to angles, channels, and square pipes through sheet metal bending processing. Canned structural enclosures are suitable for units that require rigidity, but when comparing with units made from equivalent shapes through sheet metal processing, the latter has advantages in terms of processing man-hours and precision. In the case of structural steel, the surface of the material is in a cast state, whereas sheet metal materials have a clean surface, providing advantages in terms of plating and painting finishes for sheet metal processing.

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Cost reduction through VA and VE by integrating multiple sheet metal units to reduce man-hours.

Cost reduction through VA and VE by integrating multiple sheet metal units to reduce man-hours.

This is a VA/VE method for cost reduction in machining through shape optimization by integrating sheet metal units of the same shape.

1. A cost-reduction design method using VA/VE to integrate multiple identical-shaped component units. 2. The advantage of integration over segmentation lies in the reduction of processing and assembly man-hours! As mentioned above, this is an introduction to the sheet metal processing VA/VE method that can reduce processing and assembly man-hours through component reduction. The key point is to achieve integration in a way that reduces processing and assembly man-hours when performing VA/VE on shapes. VA/VE content: By synthesizing multiple units of the same shape into one, significant reductions in man-hours and components can be achieved, leading to cost reduction. With this perspective, cost reduction can be realized.

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Cost reduction case through processing setup reduction and strength improvement by material unification.

Cost reduction case through processing setup reduction and strength improvement by material unification.

This is an example of standardizing the material thickness of sheet metal parts through VA/VE to reduce management costs, decrease setup man-hours, improve strength for cost reduction, enhance quality, and shorten delivery times.

Introduction to the Benefits of Standardizing Sheet Metal Materials When selecting sheet metal materials, it is standard practice to consider strength and design with the necessary thicknesses. For mass production, it is possible to produce quantities that fully utilize standard sheets of 3×6 or 5×10. However, in small-scale production, every time parts with different thicknesses are processed, it is necessary to switch between a turret punch press and a laser cutting machine. This results in labor for setup changes and managing multiple materials. Although it is not visible, it can be quite cumbersome. The key point is to incorporate bending structures in VA and VE for stable strength when standardizing thickness. For strength enhancement, the ability to construct shapes according to specifications through bending on one side, two sides, three sides, four sides, and even into a U-shape is the essence of VA and VE.

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